The vertical parting box-less injection molding line is an automatic, intelligent and high-speed molding technology. The vertical parting box-less core injection molding line is the preferred solution for the batch production of medium and small castings
The main features of the vertical parting core-shooting molding line without a box
Vertical parting, no sand box, high speed, fully automatic, sand injection, sand filling and pre-tightening, hydraulic compaction forming, high productivity, high dimensional accuracy of castings, energy conservation and environmental protection.
It adopts intelligent control, proportional control and other mechatronic technologies, as well as standard hydraulic and pneumatic control devices. It uses imported components such as PLC, position detection, pressure sensing and touch screens.
The human-machine dialogue interface has been realized, enabling the automated and stable operation of the technological process, as well as dynamic input/output animation monitoring, fault diagnosis and alarm functions. Various technical parameters of the machine can be adjusted and set on the computer screen. Remote control can be achieved.
It has leading advantages in intelligent control, the level of mechatronics, the reliability of equipment operation, the wear resistance of components, and the complete set of functions such as synchronous conveying, mechanical core-setting, synchronous cooling, and automatic sand addition, as well as in standardization level and maintainability.
The main components of the vertical parting box-less injection molding line
The vertical separation box-less injection molding line mainly consists of the molding main machine and auxiliary machines such as the sand feeding machine, the translation-type core setting machine (optional), the synchronous clamping/supporting conveyor, and the synchronous cooling conveyor.
Molding mainframe: It adopts the principle of injection compression compaction for molding and simultaneously completes the demolding, closing and pushing operations.
Quick template replacement device: Enables rapid template exchange (optional).
Translation-type core-setting machine: Enables rapid and accurate online synchronous core-setting (optional).
Synchronous clamping/supporting conveyor: It is synchronized with the main machine to complete the mold transportation during the pouring and cooling process. Clamping conveying is suitable for conveying small sand molds, while supporting conveying can effectively improve the conveying accuracy of large sand molds and reduce equipment wear.
Synchronous belt cooler: According to the different cooling times of the castings, it is synchronized with the clamping/supporting conveyor to extend the conveying time of the sand mold.
