Q3110 Drum-Type Shot Blasting Machine Advantages

Q3110 Drum-Type Shot Blasting Machine Advantages
1. Precise Adaptability, Focusing on Efficient Processing of Small and Medium-sized Workpieces
1. Targeted Adaptation for Lightweight Workpieces, Avoiding Resource Waste
Core Advantage: Specifically designed for 15kg and below small and medium-sized castings and forgings, as well as stampings, with a maximum load capacity of 300kg. The effective volume of the drum is 0.1m³, and the length of the workpiece is suitable for specifications within 400mm. It perfectly meets the batch processing needs of small and medium-sized enterprises, and is more energy-efficient and space-saving compared to large hook-type shot blasting machines. Suitable scenarios: Especially suitable for small and medium-sized parts that are not afraid of collision (such as small gears, fasteners, hardware accessories), as well as pre-treatment before electroplating, sand removal from castings, etc. No need to disassemble the workpiece, directly loading it into the drum for processing, solving the problem of low efficiency in scattered processing of small workpieces.
2. Q3110 Drum-Type Shot Blasting Machine has strong compatibility in process and can meet the surface treatment needs of multiple scenarios
It can achieve multiple functions such as rust removal, oxide layer removal, surface roughening, and removal of welding slag, and is compatible with common metal materials such as steel and cast iron, suitable for pre-treatment in multiple industries such as mechanical processing, automotive parts, and hardware manufacturing.
It supports switching between common shot types such as steel balls and steel sand, combined with a 96% separation efficiency, can precisely match the surface cleanliness and roughness requirements of the workpiece, laying a good foundation for subsequent painting and electroplating processes.
2. Q3110 Drum-Type Shot Blasting Machine has outstanding operational efficiency and strong batch processing capacity
1. Drum rotation + high-speed ejection, uniform and rapid processing
The drum rotation speed is 3r/min. Through rotation, it can rotate the workpiece 360°, combined with a high-speed rotation of the impeller at 2300r/min (ejection speed up to 60m/s), the shot can cover the entire surface of the workpiece, without any processing blind spots. Compared to manual grinding, the efficiency is increased by 8-10 times.
The shot blasting volume is 100kg/min, the single batch processing time is short (for regular workpieces, 3-8 minutes per batch), suitable for continuous batch production, and the daily processing capacity of small enterprises can reach thousands of pieces, significantly shortening the production cycle.
2. Efficient shot pellet circulation, low material waste
Standardized separation and recycling system, shot recovery rate ≥ 96%, combined with high-chrome wear-resistant blades (service life approximately 800 hours), reduces shot waste and component loss, and the cost of consumables is reduced by more than 40% compared to traditional open-type cleaning equipment.
The separation system can effectively filter impurities and broken shot, avoiding secondary pollution of the workpiece surface, ensuring processing quality while extending the service life of the shot circulation.
3. Q3110 Drum-Type Shot Blasting Machine is easy to operate and maintain, with high safety and environmental protection
1. Low operating threshold, quick to master
The structure design is simple, using manual / semi-automatic control mode. Workers can master the operation process after simple training, no need for professional personnel to be on duty; the shot blasting time and shot flow rate can be flexibly adjusted according to the material and contamination degree of the workpiece, with strong operational flexibility.
The equipment size is only 2078×2165×1861mm, the floor area is small (about 4.5㎡), the requirements for factory space are low, small enterprises can be flexibly arranged, no need for special site renovation.
2. Maintenance is simple, safety protection is complete
Core wear parts (blades, directional sleeves, pellet separation wheels, etc.) adopt modular design, the disassembly and replacement steps are simple, no complex tools are required, enterprises can complete maintenance themselves, the maintenance cycle is approximately 400 hours / time, reducing downtime and maintenance time compared to similar equipment.
The fully enclosed chamber design, equipped with a dust removal system with an air volume of 800m³/h, the dust emission concentration is low, in line with environmental protection standards; equipped with a safety interlock device, the end cover cannot be opened when the impeller is not completely stopped, eliminating safety hazards. IV. The Q3110 drum-type shot blasting machine has excellent cost control and outstanding cost performance.
1. Both initial investment and operating costs are low. The equipment purchase cost is much lower than that of large hook-type and chain-type shot blasting machines, making it suitable for the budget requirements of small and medium-sized enterprises. The energy consumption is concentrated on the shot blasting motor, without additional complex drive systems, and the unit processing energy consumption is reduced by more than 30% compared to large equipment. The wear parts have strong universality, low procurement costs, and high-chrome material accessories have a long service life (such as directional sleeves and dividing rollers, the lifespan can reach 1800 hours). The long-term operation and maintenance costs are controllable.
2. The investment return period is short. A single equipment can replace the work volume of 6-8 workers for grinding. Calculated based on an average daily operation of 8 hours, the equipment investment can be recovered within 3-6 months. It is suitable for multi-variety and small-batch production modes, and there is no need to frequently adjust equipment parameters, further improving production efficiency and investment return rate.