Why choose a suspension chain shot blasting machine
The suspension chain type shot blasting cleaning machine is a single-stroke suspension chain continuous shot blasting cleaning equipment. It features static loading and unloading of workpieces, automatic rapid conveying and positioning, and rotary shot blasting cleaning of workpieces.
The suspension chain type shot blasting machine mainly has the following ten major features:
1.The suspension chain type shot blasting machine is equipped with 4 shot blasting machines at each of the two working positions according to the workpiece cleaning requirements, providing a wide cleaning range. The workpieces are conveyed by a suspended conveying system, stop and rotate at the working position in the cleaning chamber, and undergo shot blasting cleaning, which enables the surface cleanliness grade of the workpieces to reach Sa2/2 level and ensures uniform quality. The layout of the shot blasting machine was simulated by computer, and all the angles and positions of the layout were determined by computer design. On the basis of taking care of all the workpieces that need to be cleaned, try to minimize the empty throwing of shot, improve the utilization rate of shot, and reduce the wear of the lining plate in the cleaning chamber. The variable frequency speed regulation of the shot blasting machine can be designed with different striking speeds according to different parts, achieving multi-variety co-production on the same line.
2. The accumulation chain shot blasting machine can be equipped with corresponding lifting devices according to different specifications of parts. The cleaning time can be adjusted through the electrical control system to complete the cleaning work of different parts, demonstrating strong adaptability.
3. The suspension chain shot blasting machine adopts advanced lifting, separation and helical new technologies, with high component performance. The overall structure is compact, easy to install and disassemble. It can effectively remove dust, separate unwanted small steel grit particles, and store useful steel shot that meets the requirements.
4. Clean the inner cavity and embed wear-resistant Mn13 guard plates for protection. The guard plates are bolted with wear-resistant iron-covered nuts to prevent damage to the bolt heads and facilitate disassembly, assembly and replacement.
5. Considering the harsh working conditions in the shot blasting chamber and the spillage of steel shot, an auxiliary isolation chamber with a length of 500mm is added at each end of the cleaning chamber. The rotating double door can effectively control the spillage of steel shot.
6. The main chamber of the suspension chain type shot blasting machine undergoes sedimentation. It is equipped with a three-stage dust removal system consisting of a cyclone dust collector and a counter-flow filter cartridge dust collector. The dust removal efficiency is high, and the dust emission is controlled within the environmental protection requirements.
7. The equipment is centrally controlled and is equipped with a function to switch between "manual" and "automatic" working states. The panel of the electrical cabinet is equipped with process display and sound and light alarm devices. In case of a fault, it will automatically alarm and display the faulty part.
8. For the convenience of debugging and maintenance, this machine can be operated manually. A series of interlock functions are set in the control. The equipment can only be fully started in the inherent sequence to ensure its normal operation. There will be no shot blockage or damage to the shot blasting machine due to misoperation.
The suspension chain type shot blasting machine has the following four major advantages and characteristics
1. Operational safety: Large
What worries people about machinery is the safety issue. Other problems can be tolerated, but safety issues cannot. The workpiece carrier of the chip-through type shot blasting machine adopts a gantry frame structure, which can ensure that the workpiece can be freely and continuously conveyed without obstacles under the suspension of the chain, and also guarantee the safe and effective operation.
2. High separation rate
The separation rate of the suspension chain through-type shot blasting machine can reach over 99%. Such a high separation rate indicates that dust and slag can almost be completely separated. In addition, the high separation rate is attributed to the fact that the separator adopted is the currently most effective full curtain separator.
3. The suspension chain type shot blasting machine adopts three-layer sealing, which has a good sealing effect
The hook traveling groove of the chain-through shot blasting machine adopts an advanced three-layer sealing protection method, which is sealed in three levels: flexible steel core rubber plate, nylon brush and pneumatic pull cover plate, greatly ensuring the sealing performance of the machinery.
4. The suspension chain type shot blasting machine has a high production efficiency:
The structure distribution of the chain-through type shot blasting machine is reasonable and the design is advanced, so the production efficiency is high. At present, high production efficiency also means a lighter mechanical load, and a lighter mechanical load means that it can be used for a longer time compared with other similar types of machinery.
The suspension chain shot blasting machine is particularly effective in cleaning workpieces with complex surfaces and inner cavities, such as engine blocks and cylinder heads, motor housings, etc. It is an ideal choice for industries such as automobiles, tractors, diesel engines, motors, and valves.